What to Check Before Buying a Used Truck

A practical inspection checklist — engine, gearbox, body condition, tyres, brakes, paperwork and roadworthy requirements.

Engine and Drivetrain

The engine is the most expensive component to repair or replace on a used truck. Start your inspection here.

  • Check for unusual noises, knocking, rattling or excessive vibration at idle and under load.
  • Look for oil leaks around the engine block, turbo, sump and rocker cover.
  • Inspect the coolant for signs of oil contamination (milky appearance) or rust.
  • Check the exhaust for blue smoke (burning oil) or white smoke (coolant leak).
  • Verify service intervals — a well-maintained engine should have documented oil changes every 10,000–15,000 km.
  • Ask about the timing belt or chain replacement history.

Gearbox and Clutch

Transmission problems can be expensive. Test the gearbox thoroughly before committing.

  • Test drive through all gears — listen for grinding, whining or difficulty engaging.
  • Check clutch bite point and feel for slipping under acceleration.
  • Inspect for oil leaks around the gearbox housing.
  • Ask when the clutch was last replaced — clutches typically last 200,000–300,000 km depending on use.

Body and Chassis Condition

The body condition affects payload capacity, safety and resale value. Rust and structural damage can be deal-breakers.

  • Check the chassis rails for cracks, rust, bends or previous welding repairs.
  • Inspect the load body for rust, rot, panel damage and structural integrity.
  • Check dropside hinges and locking mechanisms — they must open and close properly.
  • For box bodies, check for water ingress, door seals and lock condition.
  • For refrigerated bodies, inspect the fridge unit, insulation panels and door gaskets.
  • Check the cab for rust, accident damage, windscreen condition and door alignment.

Tyres, Brakes and Suspension

Tyres and brakes are both safety-critical and a significant cost factor. Worn items give you negotiating room.

  • Check tyre tread depth (minimum 1.6 mm legally, but 3 mm+ is preferable for a work truck).
  • Look for uneven tyre wear — this indicates alignment, suspension or steering issues.
  • Inspect tyre sidewalls for cracks, bulges or damage.
  • Test brake pedal feel — spongy or low pedals suggest air in the system or worn pads.
  • Check brake drums or discs for wear, scoring and cracks.
  • Test the handbrake on an incline.
  • Bounce each corner of the truck — excessive bouncing indicates worn shock absorbers.

Paperwork and Legal Requirements

Missing paperwork can delay registration and add unexpected costs. Always verify documentation before paying.

  • Check the vehicle registration document (NATIS/ENatis) matches the vehicle details.
  • Verify the chassis number and engine number match the registration documents.
  • Ask for the previous COF (Certificate of Fitness) certificate and check the test date.
  • Request service history records and any major repair invoices.
  • Confirm whether the vehicle has any outstanding finance or traffic fines.
  • Ask if the roadworthy certificate is included or needs to be obtained.

Roadworthy and COF Readiness

A COF-ready truck saves you time and money. COF (Certificate of Fitness) testing checks lights, brakes, tyres, emissions, steering and body condition.

  • Confirm whether the truck is sold with a valid COF or roadworthy certificate.
  • Check all lights are working — headlights, indicators, brake lights, reverse lights and reflectors.
  • Verify the speedometer and odometer are functioning.
  • Check the windscreen for cracks or chips in the driver’s line of sight.
  • Ensure the horn, wipers and washers work properly.

See our COF-ready trucks guide for a detailed breakdown.

Final Checklist Before Buying

  • Does the body type and payload match your work requirements?
  • Is the mileage reasonable for the age and maintenance history?
  • Are replacement parts and tyres readily available for this make and model?
  • Have you taken the truck for a thorough test drive including highway and bumpy roads?
  • Have you asked about warranty, cooling-off period or after-sale support?
  • Have you confirmed viewing and inspection arrangements with the dealer?

Frequently Asked Questions About Inspecting a Used Truck

What should you check first when buying a used truck?

Start with the engine, since it is the most expensive component to repair or replace. Listen for knocking or rattling at idle and under load, look for oil leaks around the block, turbo, sump and rocker cover, and check the coolant for milky oil contamination or rust.

What does blue or white exhaust smoke mean on a used truck?

Blue smoke from the exhaust indicates the engine is burning oil. White smoke usually points to a coolant leak. Either sign warrants a proper mechanical inspection before you commit to the purchase.

How long does a truck clutch last?

A truck clutch typically lasts 200,000 to 300,000 km depending on how the vehicle is used. Ask when the clutch was last replaced, test the bite point on a drive, and feel for slipping under acceleration.

What tyre tread depth is legal on a truck in South Africa?

The legal minimum tread depth is 1.6 mm, but 3 mm or more is preferable on a working truck. Check the sidewalls for cracks or bulges, and look for uneven wear, which points to alignment, suspension or steering problems.

How often should a used truck have been serviced?

A well-maintained truck engine should have documented oil changes every 10,000 to 15,000 km. Ask to see the service records and check the timing belt or chain replacement history before buying.

Ready to View a Truck?

Contact A-Z Truck Sales to arrange a viewing or test drive.